Benninger SingeRay menggabungkan burner berefisiensi tinggi dengan nozzle strip berbahan stainless steel yang dilengkapi dua baris nozzle berkecepatan tinggi. Desain ini menghasilkan api dengan energi tinggi yang tersebar merata di seluruh lebar burner, sehingga proses singeing lebih seragam dan kualitas kain tetap konsisten.
Aliran gas berkecepatan tinggi juga membantu mengurangi risiko nozzle tersumbat, sehingga potensi penyumbatan tidak terlalu memengaruhi pemerataan api. Dengan menghasilkan api yang optimal menggunakan konsumsi gas lebih rendah, teknologi ini membantu produsen tekstil menekan biaya operasional, mengurangi hasil singeing yang tidak merata, dan meningkatkan kualitas finishing kain.
Sistem Pendinginan dan Pemanasan untuk Performa Burner yang Stabil
Benninger SingeRay dilengkapi sistem preheating dan cooling canggih yang menggunakan plate heat exchanger dalam dua sirkuit tertutup. Sistem pendinginan ganda ini membantu menjaga suhu burner tetap merata, mulai dari mesin dinyalakan hingga proses produksi selesai. Dengan begitu, risiko deformasi atau perubahan bentuk burner dapat dicegah dalam kondisi operasional normal. Sistem ini juga membantu mencegah terbentuknya kondensasi pada cooling roller saat mesin mulai beroperasi, serta mengurangi penumpukan kerak akibat endapan kalsium dan magnesium pada cooling roller dan sirkuit pendingin. Selain itu, panas yang dihasilkan dapat dimanfaatkan kembali untuk memanaskan air proses, sehingga penggunaan energi menjadi lebih efisien. Dengan menjaga suhu operasional tetap stabil dan mengurangi kebutuhan maintenance, sistem ini mendukung kualitas singeing yang konsisten, mengurangi jumlah kain dengan kualitas di bawah standar, meningkatkan utilisasi mesin, serta memperpanjang umur pakai peralatan.
Kontrol Otomatis untuk Hasil Singeing Sesuai Kebutuhan
Benninger SingeRay features an advanced preheating and cooling system with plate heat exchangers operating in two closed circuits. Its dual cooling system helps maintain uniform burner temperature from machine start-up to the end of production, preventing burner deformation under normal operating conditions. The system also helps prevent condensate formation on cooling rollers during start-up and scaling caused by calcium and magnesium deposits in the cooling rollers and circuits. In addition, heat recovery for process water is possible, helping improve utility efficiency. By maintaining stable operating temperatures and reducing maintenance requirements, the system supports consistent singeing quality, lower second-grade production, higher machine utilisation, and longer equipment life.
Automated Control for Customised Singeing Results
Benninger SingeRay features individual gas pressure adjustment for each burner, ranging from 2 to 20 mbar through separate gas-air mixing and regulating devices. This allows manufacturers to customise singeing intensity on the face and back sides of the fabric according to specific finishing requirements, such as applying less singeing to the back of fabrics intended for raising or stronger singeing on the face of satin fabrics.
Additionally, its automatic flame-width adjustment uses step motors to close unused burner sections based on the required fabric width, which can be set through the HMI or determined by a fabric-width detection sensor. This enables efficient processing of narrower fabrics, ensures the flame is applied only where needed, and helps achieve significant gas savings while maintaining consistent singeing performance.
With Benninger SingeRay, textile manufacturers can achieve consistent fabric quality through uniform flame distribution from high-velocity nozzles, improve gas efficiency and reduce operating costs with automatic flame-width adjustment, and minimize maintenance requirements through smart cooling that helps prevent burner deformation and supports longer product life. Automated process parameter settings and adjustable singeing intensity further enable repeatable operating conditions, while the high-velocity nozzle system is designed to support lower emissions.
These benefits help manufacturers address key production challenges while balancing finishing quality with operational efficiency and the result is a more controlled and efficient approach to fabric singeing. Looking to upgrade your fabric singeing process? Contact Agansa to learn more about Benninger SingeRay!
