{"id":2136,"date":"2025-08-29T03:32:06","date_gmt":"2025-08-29T03:32:06","guid":{"rendered":"https:\/\/journal.agansa.com\/?p=2136"},"modified":"2025-08-29T03:44:03","modified_gmt":"2025-08-29T03:44:03","slug":"lets-change-the-waste-into-the-valuable-thing-eco-friendly-mattress-recycling-journey","status":"publish","type":"post","link":"https:\/\/journal.agansa.com\/id\/lets-change-the-waste-into-the-valuable-thing-eco-friendly-mattress-recycling-journey\/","title":{"rendered":"Mengubah Limbah Menjadi Sesuatu yang Bernilai: Eco-Friendly Mattress Recycling Journey"},"content":{"rendered":"<p>Dalam industri tekstil, limbah hampir tidak bisa dihindari. Baik itu sisa kain, potongan busa dari mattress, atau bahkan material karpet bekas, sebagian besar berakhir terbuang. Padahal, sebenarnya limbah tersebut masih memiliki nilai. Dengan proses yang tepat, material ini bisa didaur ulang menjadi produk baru yang fungsional, seperti mattress.<\/p>\n\n\n\n<p>Perjalanannya memang panjang, namun sangat menarik. Berikut tahapan utama dari proses mattress recycling bersama Cormatex:<\/p>\n\n\n\n<p>Bale Opener: Tahap pertama daur ulang, di mana bale material terkompresi, seperti busa, serat, atau jenis limbah lainnya dibuka dan dilonggarkan untuk proses penimbangan komposisi.<\/p>\n\n\n\n<p>Primary Opener: Membuka kembali serat\/material untuk meningkatkan kualitas serta menghasilkan blend yang lebih halus.<\/p>\n\n\n\n<p>Blending Box: Mencampurkan serat atau busa untuk menciptakan kepadatan, tekstur, dan warna yang seragam. Proses ini mencegah ketidakteraturan dan meningkatkan efisiensi pada tahap produksi berikutnya.<\/p>\n\n\n\n<p>Fine Opener: Tahap penyempurnaan akhir yang membuat serat dan busa menjadi bentuk yang lebih halus, lembut, dan konsisten. Hasil akhirnya adalah material yang siap diproses menjadi produk nonwoven baru.<\/p>\n\n\n\n<figure class=\"wp-block-image size-large\"><img fetchpriority=\"high\" decoding=\"async\" width=\"1024\" height=\"646\" src=\"https:\/\/journal.agansa.com\/wp-content\/uploads\/2025\/08\/Flow-Mattress-Recycle-baru-1024x646.png\" alt=\"\" class=\"wp-image-2137\" srcset=\"https:\/\/journal.agansa.com\/wp-content\/uploads\/2025\/08\/Flow-Mattress-Recycle-baru-1024x646.png 1024w, https:\/\/journal.agansa.com\/wp-content\/uploads\/2025\/08\/Flow-Mattress-Recycle-baru-300x189.png 300w, https:\/\/journal.agansa.com\/wp-content\/uploads\/2025\/08\/Flow-Mattress-Recycle-baru-768x484.png 768w, https:\/\/journal.agansa.com\/wp-content\/uploads\/2025\/08\/Flow-Mattress-Recycle-baru-1536x969.png 1536w, https:\/\/journal.agansa.com\/wp-content\/uploads\/2025\/08\/Flow-Mattress-Recycle-baru-2048x1291.png 2048w, https:\/\/journal.agansa.com\/wp-content\/uploads\/2025\/08\/Flow-Mattress-Recycle-baru-18x12.png 18w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n\n\n<p><strong>Cormatex: Airlay<\/strong><\/p>\n\n\n\n<p>Bagi Cormatex, keberlanjutan adalah inti dari inovasi. Dipandu oleh prinsip Circular Economy, mereka mengembangkan mesin nonwoven dan teknologi Airlay <strong>yang mampu menghilangkan limbah produksi, mengurangi konsumsi energi, serta menekan dampak pembuangan ke landfill.<\/strong>Selama lebih dari 15 tahun, komitmen ini telah mendorong proyek R&amp;D global dan membawa industri tekstil menuju masa depan yang lebih cerdas, hijau, dan berkelanjutan.<\/p>\n\n\n\n<figure class=\"wp-block-image size-large\"><img decoding=\"async\" width=\"1024\" height=\"212\" src=\"https:\/\/journal.agansa.com\/wp-content\/uploads\/2025\/08\/EDM-Images-new02-1-1024x212.jpg\" alt=\"\" class=\"wp-image-2139\" srcset=\"https:\/\/journal.agansa.com\/wp-content\/uploads\/2025\/08\/EDM-Images-new02-1-1024x212.jpg 1024w, https:\/\/journal.agansa.com\/wp-content\/uploads\/2025\/08\/EDM-Images-new02-1-300x62.jpg 300w, https:\/\/journal.agansa.com\/wp-content\/uploads\/2025\/08\/EDM-Images-new02-1-768x159.jpg 768w, https:\/\/journal.agansa.com\/wp-content\/uploads\/2025\/08\/EDM-Images-new02-1-1536x318.jpg 1536w, https:\/\/journal.agansa.com\/wp-content\/uploads\/2025\/08\/EDM-Images-new02-1-18x4.jpg 18w, https:\/\/journal.agansa.com\/wp-content\/uploads\/2025\/08\/EDM-Images-new02-1.jpg 2048w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n\n\n<p><strong>Airlay Technology:<\/strong> Metode alternatif yang menggunakan aliran udara alih-alih combing, mendistribusikan serat ke atas conveyor dengan keseragaman yang optimal. \nDipadukan dengan <strong>Needle Punch:<\/strong> Jarum khusus yang secara mekanis mengikat serat, menguncinya menjadi struktur nonwoven yang kuat dan stabil. Proses ini sangat fleksibel, mampu mengolah berbagai jenis material daur ulang.<\/p>\n\n\n\n<p>Thermobonding \/ Oven dan Cutting Winding<\/p>\n\n\n\n<p>Untuk meningkatkan daya tahan, nonwoven web melewati proses Thermobonding atau Oven. Dengan panas terkontrol (dan kadang tekanan), binder fibers melunak lalu menyatu, membentuk lembaran yang stabil dan tangguh. \nDi tahap akhir, Cutting Winding, nonwoven yang sudah jadi dipotong menjadi lembaran atau digulung menjadi roll, siap digunakan untuk produksi mattress atau aplikasi industri lainnya.<\/p>\n\n\n\n<p>Dan inilah keseluruhan perjalanannya: dari material terbuang hingga menjadi lembaran nonwoven baru. \nDi Agansa, kami berkomitmen untuk mendukung industri dalam mengubah limbah menjadi peluang menyediakan solusi berkelanjutan yang memberi nilai tambah bagi bisnis Anda.<\/p>\n\n\n\n<p>Mari kita bersama melangkah menuju masa depan yang lebih hijau.&nbsp;<strong>Jelajahi solusi eco-friendly mattress recycling<\/strong>&nbsp;bersama <strong>Cormatex <\/strong>, dan temukan bagaimana bisnis Anda dapat memberikan dampak positif baik bagi planet maupun profitabilitas Anda.<\/p>","protected":false},"excerpt":{"rendered":"<p>Dalam industri tekstil, limbah hampir tidak bisa dihindari. Baik itu sisa kain, potongan busa dari mattress, atau bahkan material karpet bekas, sebagian besar berakhir terbuang. Padahal, sebenarnya limbah tersebut masih memiliki nilai. Dengan proses yang tepat, material ini bisa didaur ulang menjadi produk baru yang fungsional, seperti mattress. Perjalanannya memang...<\/p>","protected":false},"author":1,"featured_media":2142,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"site-sidebar-layout":"default","site-content-layout":"","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","theme-transparent-header-meta":"","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"set","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"ast-content-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"footnotes":""},"categories":[7],"tags":[64,39,31,66,65,24],"class_list":["post-2136","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-newsletter","tag-airlay","tag-cormatex","tag-machinery","tag-mattress","tag-recycle","tag-textile"],"acf":{"title_id":"Judul Blog Dalam Bahasa Indonesia","ringkasan_bahasa_indonesia":"Berikut adalah contoh ringkasan dari bahasa Indonesia. Mohon isi dengan bahasa indonesia untuk dimuat ke dalam website utama (agansa.com)"},"_links":{"self":[{"href":"https:\/\/journal.agansa.com\/id\/wp-json\/wp\/v2\/posts\/2136","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/journal.agansa.com\/id\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/journal.agansa.com\/id\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/journal.agansa.com\/id\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/journal.agansa.com\/id\/wp-json\/wp\/v2\/comments?post=2136"}],"version-history":[{"count":1,"href":"https:\/\/journal.agansa.com\/id\/wp-json\/wp\/v2\/posts\/2136\/revisions"}],"predecessor-version":[{"id":2140,"href":"https:\/\/journal.agansa.com\/id\/wp-json\/wp\/v2\/posts\/2136\/revisions\/2140"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/journal.agansa.com\/id\/wp-json\/wp\/v2\/media\/2142"}],"wp:attachment":[{"href":"https:\/\/journal.agansa.com\/id\/wp-json\/wp\/v2\/media?parent=2136"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/journal.agansa.com\/id\/wp-json\/wp\/v2\/categories?post=2136"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/journal.agansa.com\/id\/wp-json\/wp\/v2\/tags?post=2136"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}