In yarn production, ensuring quality across materials is challenging. Conventional carding machines struggle to adapt, needing constant adjustments and producing excessive waste, which lowers efficiency and profits. Temperature sensitivity and manual settings lead to quality fluctuations and downtime. Traditional waste handling also generates low-value waste, missing opportunities for profitable reuse and adding to operational costs.
Truetzschler TC 30i solves these issues with a 35% increase in active flats and an extended carding length for maximum performance across all materials. The T-GO automatic gap optimizer keeps settings stable against temperature shifts, ensuring operator-independent precision. Plus, the TC 30i’s dual suction waste system allows for high-quality waste recovery, reclaiming over 50% of card waste to be repurposed or sold, boosting both sustainability and profitability.
1. Maximum Performance Across All Materials
The TC 30i sets a new benchmark in carding quality, featuring a 35% extension in its flat circuit with 38 active flats and a 14% longer carding length than previous models. With a maximum total carding length of 3190 mm, this machine ensures optimal yarn quality across a wide range of raw materials. Its expanded cylinder diameter—920 mm in the pre-carding zone and 925 mm in the post-carding zone—enhances the carding process by providing a broader working surface for greater fiber control and consistency. This sophisticated design meets the diverse demands of today’s textile industry, allowing manufacturers to achieve unparalleled precision, quality, and adaptability across all fiber types.
2. Automated Efficiency with T-GO Technology
The TC 30i’s advanced Truetzschler Gap Optimizer (T-GO) technology automatically adjusts the carding gap, ensuring an ideal and consistent setting for top-notch quality and performance. This breakthrough innovation stabilizes the carding gap, even during temperature fluctuations, so manufacturers can achieve yarn precision as fine as paper without needing constant adjustments. Instead of needing highly qualified employees to perform a time-consuming process with high potential for errors, the T-GO automatically
ensures the ideal carding gap at all times. As the latest Truetzschler improvement, T-GO prevents any temperature-induced gap variations, keeping the gap precisely at 2/1000″, regardless of operating conditions. Paired with the upgraded T-CON system, precision in predicting and monitoring the carding gap reaches new heights.
The result? Outstanding yarn quality with zero risk to clothing or the card. The T-GO gap optimizer now performs even better, thanks to structural enhancements in the TC 30i card.
3. Sustainable Management for High-Value Waste
The TC 30i’s innovative system, featuring dual suction lines in both pre-carding and post-carding zones, takes eco-friendly efficiency to new heights. By reclaiming over 50% of card waste through separate, targeted waste extraction, the TC 30i transforms waste into value, minimizing environmental impact while maximizing resource use. This system not only reduces low-value waste but also generates high-quality byproducts, which can be repurposed or sold to third parties as an additional revenue stream. Either way, the new suction system sets new standards in sustainability and efficiency by reducing raw material waste and energy consumption with lower pressure requirements. Enhanced by the optimized PMS 2 knife at the licker-in and precise settings of up to 8/1000”, it works seamlessly with WASTECONTROL to offer customizable waste excretion options from economic to intensive, ensuring maximum resource savings and performance.
This aligns perfectly with TRUECYCLED, Truetzschler’s state-of-the-art recycling solutions. TRUECYCLED empowers manufacturers to transform hard waste into high quality yarn with advanced & reliable technology, make a consistent excellence in sustainable production.
Discover the Truetzschler TC 30i, the latest in high-precision technology designed to revolutionize yarn quality. This advanced carding machine not only enhances yarn production but also boosts efficiency and sustainability in every phase of the carding process!
