In the textile industry, many manufacturers strive for smooth, efficient, and energy-saving production processes including in fluid application. One common challenge they face is excessive chemical consumption caused by inefficient application systems. The WEKO Sigma represents a breakthrough in non-contact fluid application technology. Designed with a modular concept, it offers versatile configuration options tailored to your specific production needs, ensuring easier operation, seamless integration, and consistent performance. Its compact rotor carrier design allows for effortless installation on virtually any machine setup.
WEKO Sigma: Principle of the WEKO Non-Contact System
The WEKO Sigma applies fluid through high-speed rotating rotor discs, using centrifugal force to create a uniform mist of ultra-fine microdroplets. These droplets are precisely distributed through specially engineered spray fans that overlap perfectly, guaranteeing even and repeatable liquid coverage across the entire fabric or material surface.
A frequency-controlled pump ensures consistent flow and speed compensation, while an automatic shutter feature maintains standby readiness whenever the production line pauses, saving energy and optimizing process efficiency.
The Perfect Partner: Smart, Efficient, and Sustainable
One of WEKO Sigma’s key advantages in its chemical efficiency. Because the system sprays fluid rather than flooding, less liquid is required, and any unused chemical is collected and recirculated for reuse. The controlled spray also keeps the fabric from becoming overly wet, significantly reducing the drying load on stenters or dryers, leading to faster drying times and lower energy consumption with a wide selection of rotor sizes, the Sigma can be customized for various applications beyond textiles including paper, nonwovens, and other industrial materials with user-friendly through removable components and low maintenance.
WEKO Flow: Precision Fluid Control with Flexibility
To unlock the full potential of the WEKO Sigma, the WEKO Flow supply unit is its ideal companion. It precisely controls and delivers the right volume of fluid to the rotor carriers, ensuring reliable and consistent application every time.
The WEKO Flow system is available in several models, each designed for specific material and process requirements:
- FLOW A (Aqua) – For water-based applications
- FLOW C (Chemicals) – For chemical treatments
- FLOW T (Technical Coatings) – For specialized industrial coatings
- FLOW S (Special Coatings) – For unique or high-performance finishes
Each unit can be configured with various pump types, flow meters, tank heaters, stirring systems, dosing modules, filtration units to match your operational needs. The modular systems handle various fluids with minimal retooling and cleaning. Easy to operate and maintain. In Indonesia, the most commonly used configurations are FLOW A (Aqua) and FLOW C (Chemical), delivering dependable performance across diverse textile finishing processes.
Stop losing time and resources to outdated fluid systems, with WEKO Sigma and WEKO Flow, achieve precision spraying, lower energy use, and seamless integration for a smarter, more efficient production process. Contact AGANSA today for best offer and expert consultation!
